The Continuous PU Foaming Insulation Pipe Jacket Shell Extruder is specialized equipment designed for producing small-diameter polyurethane (PU) insulation pipes, with a common pipe diameter range of 48-630mm. This advanced machinery integrates multiple processes into a single, continuous production line, ensuring high efficiency and superior product quality. It is ideal for manufacturing PU insulation pipes used in heating pipelines, oil pipelines, and other applications requiring thermal insulation. The equipment combines the inner pipe, insulation layer, and outer protective layer seamlessly, with a high degree of automation to minimize manual operations and enhance product stability.
Continuous Production: Integrates outer protective pipe extrusion, insulation material pouring, and other processes in one streamlined production line.
High Efficiency: Automated processes reduce manual intervention, boosting production speed and consistency.
Versatile Applications: Widely used for manufacturing polyurethane insulation pipes for heating, oil, and other insulated pipeline systems.
Superior Bonding: Ensures a tight bond between the inner pipe, insulation layer, and outer protective layer for enhanced durability and performance.
Stable Quality: Advanced automation improves product quality and consistency, minimizing defects.
Technical Process
Step |
Process |
Description |
1 |
Pipe Loading |
Feeds the inner pipe into the production line |
2 |
External Derusting |
Removes rust from the pipe surface for better adhesion |
3 |
Label Application |
Attaches labels to the pipe for identification |
4 |
Intermediate Heating |
Preheats the pipe to prepare for coating |
5 |
External Epoxy Coating |
Applies an epoxy layer for corrosion resistance |
6 |
Water Cooling |
Cools the epoxy-coated pipe |
7 |
Coating Layer Detection |
Inspects the epoxy layer for quality assurance |
8 |
Adhesive Application |
Applies adhesive to the epoxy layer for bonding with the outer jacket |
9 |
PE Jacket Coating |
Extrudes a polyethylene (PE) protective jacket over the pipe |
10 |
PU Foaming |
Injects polyurethane foam to form the insulation layer |
11 |
Foaming Rectification |
Ensures uniform foam distribution and corrects imperfections |
12 |
Pipe Edge Cutting |
Trims pipe edges for a clean finish |
13 |
Water Cooling |
Cools the completed pipe |
14 |
Pipe Edge Heat Shrink Sealing |
Seals pipe ends with heat-shrink technology for protection |
15 |
Pipe Unloading |
Removes the finished pipe from the production line |
Operating Conditions
Parameter |
Condition |
Location |
Indoor environment |
Power Safety |
No electrical hazards |
Moisture |
≤85% (no condensation) |
Temperature |
0-30°C |
Working Conditions
Power Supply: 380V (-10%, +5%), 50Hz, 3-phase.
Installed Power: Approximately 850 kW.
Cooling Water Requirements:
Temperature: ≤15°C.
Pressure: 0.15-0.2 MPa.
Flow Rate: 0.5 m³/min (recyclable).
Heating Pipelines: Provides efficient thermal insulation for district heating systems.
Oil Pipelines: Ensures reliable insulation for oil transportation in harsh environments.
Other Insulated Pipelines: Suitable for various industrial and construction applications requiring thermal insulation.
Why Choose Our Equipment?
Made in China: High-quality manufacturing with advanced technology and rigorous quality control.
Customizable Solutions: Tailored to meet specific pipe diameter and production requirements.
Reliable Performance: Engineered for durability, efficiency, and low maintenance.
Global Standards: Meets international standards for insulation pipe production.
Qingdao Huashida Machinery Co., Ltd was established in 2003. Since its inception, Huashida has focused on plastic polyurethane insulation pipe production line, 3PE anti-corrosion pipe production line, large diameter underground pipe production line and plastic pipe joints for 20 years. We always attach great importance to research and development,collaborating closely with Beijing University of chemical technology, Qingdao university of technology and scientific research institutions. by absorbing advanced technology home and abroad, after 20 years of endeavor we now rank one of the top 3 manufacturers in the industry in China. Huashida machines have been well received in Saudi Arabia, Kazakhstan, Uzbekistan, United Arab Emirates, Turkey, Russia, etc.
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