3PE- Steel Anticorrosion Pipe Coating Production Line

• Application: Beverage Processing
• Fuel: Electric
• Type: Rotary Abrator
• Cleanliness: High Cleanliness
• Automation: Automatic
• Certification: CE, CB, RoHS, UL
• Model NO.: HSD
• Feature: Rust / Corrosion Proof
• Condition: New
• Customized: Customized
• Material: Steel Pipe
• Transport Package: Stander Cabage
• Specification: pipe dia. 159-1400mm
• Trademark: HSD
• Origin: Qingdao China
• HS Code: 8468800000
• Production Capacity: 10 Sets/Year

Product Description

3PE- Steel Anticorrosion Pipe Coating Production Line

3pe- Steel Anticorrosion Pipe Coating Production description 

Model:159-1400mm

Diameter range:159mm-1400mm
Extrusion Capability:≤350kg/h
According to customer demand for the production of different specifications products.
Through long-term efforts Qingdao Huashida Machinery Co.Ltd. has produced 3PE coating production line, so that meetthe demand of more customer. It indicating the direction of the 3PE coating production line with high performance.

The composition of 3-layer PE coating production line

The three -layer PE anticorrosion structure includes fusion bonded epoxy-powder bottom layer, polymer adhesive middle layer and polyethylene top layer. The so-called 3-layer PE Coating Production line,3-layer refers to the 3-layer structure of epoxy primer, that is a thermosetting, non-toxic coating, curing after form high molecular weight cross-linked structure coating, With excellent chemical corrosion resistance and high mechanical properties, especially the best wear resistance and adhesion. It can form a continuous coating and steel pipe surface directly bonded, with good resistance to chemical corrosion and anti-cathode stripping performance. 

 

To ensure that the overall coating at a higher temperature Has a good adhesion, making the middle layer of adhesive reactive groups to form a chemical bond. That is high quality of steel pipe anti-corrosion coating buried in the ground.

The intermediate layer is usually a copolymer binder, the main component of which is polyolefin, and is widely used as a vinyl copolymer adhesive. The polar moiety of the copolymer adhesive and the epoxy group of the epoxy primer can react to form hydrogen bonds or chemical bonds to form a good bond between the intermediate layer and the substrate; and the non-polar ethylene moiety has a Good affinity, so the middle layer and the surface layer also has a good bonding performance. Three-layer structure of polyethylene anti-corrosion, as the buried pipe outside the protective layer is very superior, and the technology has been widely used in the West-East Gas and oil field oil supply, urban gas supply, water pipeline used on the anti-corrosion.

 

 

Technological processes

Upload pipes→pipes screw conveyor→rust removal of intermediate frequency heating→Epoxy powder coating→outer layer soli quid & polyethylene coating→cooling spray→pipes screw conveyor→grinding pipes^, s end→unload pipes

 

Configuration list

No.			Name		Unit		Qty		Remarks
External   cleaning and 3PE system of the steel pipes
1	Flatform of Upload pipes			M		15		Combination of dual structure
2	Hydraulic tube pulling machine			set		8		Double lift,lifting force  more than 8T
3	Air hydraulic station			Set		3		Air cooler, throttle valve
4	Derusting spiral transmission line			M		27		Variable frequency speed regulation, solid tyre
5	Synchronous dynamic spiral single-frame			Set		2		Variable frequency speed regulation, solid tyre
6	The lower type shot blasting machine			Set		1		Max pipe diameter 1220mm
7	Dedusting system			Set		1		first degree dust removal + pulse bag type dust collector
8	transition platform line			M		15		Combination of dual structure
9	PE Spiral transmission line			M		54		Variable frequency speed  regulation,solid tyre
10	Intermediate frequency heater			Set		1		800K
11	Dynamic high temperature roller			Set		1		Variable frequency speed  regulation
12	Epoxy powder coating system			Set		1		Max pipe diameter 1220mm
13	The powder room, vulcanization barrel			Set		1		Non inductive heating  material
14	two stage powder recovery device			Set		1		cyclones dust collector+ pulsed dust collector
15	Automatic vacuum   feeding machine			Set		2		800kg/h+300kg/h
16	SJ-180/30Extruder SJ-180/30Extruder			Set		1		Q≈650kg/h 250KW DC,Q≈650kg/h
17	SJ-65/30 Extruder SJ-65/30 Extruder			Set		1		45KW Q≈150kg/h 45KW AC,Q≈150kg/h
18	Extruder moving mechanism			Set		1		Electric control
19	Hot melt extrusion die head			Set		1		T die head
20	PE sheet extrusion die mould			Set		1		T die head
21	Hot   melt adhesive  PE   coating device			Set		1		Silicon rubber roller,  double cylinder, internal  water cooling
22	Environmental protection ventilation system			Set		1		4KW
23	cooling spray system			Set		1		Water pump, water spray, pipelines, reflux tank
24	The cooling splash-prevented plastic curtain-wall			Set		1		Approx 110
25	External anti-corrosion pipe unload platform			M		15		Combination of dual structure
26	Pipe beveling grinding machine			Set		2		4KW motor electrical control system of walking
27	Dedusting system			Set		2		Pulse dust collect
28	Hydraulic lifting rotary pipe device			Set		1		Hydraulic lift,the four round of the WPA direct drive
29	The   electrical control system of 3PE steel pipes production line			Set		1		main line of centralized  control/individual/control PLC Control
compressed air system
30		Screw type air compressor			Set		1		6m³/min,0.7MPa
31		freeze drying machine			Set		1		6m³/min,Enter temperature ≤80ºC
32		Precision filter			Set		3		0.1PPM
33		Gas tank			PC		1		1m³