Completed Polyurethane Pre-Insulated Pipe Production Line

• Customization: Available
• Transmission Type: Rigid
• Rhythm: Non Flow Production Line
• Model NO.: HSD-110-560mm
• Production Scope: Product Line
• Certification: ISO, CE
• Condition: New
• Automation: Automatic
• After-sales Service: Overseas Installation, Free Technical Supporting
• Application: for Producing Pre-Insulated Pipe Jacket
• Pipe Diameter: 110-560
• Raw Material: PE, Polyurethane, Steel Pipe
• Transport Package: Standard Package
• Specification: PE-110-560
• Trademark: HSD
• Origin: Qingdao China
• HS Code: 8477209000
• Production Capacity: 1000unit/Year

Product Description

Completed Polyurethane Pre-insulated Pipe HDPE Casing Pipe Production Line





---Pipe diameter range: 365-760mm 500-960mm 855-1380mm 960-1680mm
---The extrusion line comprise equipment and devices as below,
    1set   Vacuum loader 
    1set   Hopper dryer
    1set   High-efficiency single screw extruder
    1set   25/25 single screw extruder for mark line 
    1set   Vacuum calibration table 
    1set   Water spraying tank 
    1set   Hauling machine
    1set   Cutting machine
    1set   Stacker
 
I. Pipe Usage
---HDPE jacket pipe is out casing of thermal insulating pipe, which is widely used in central heating, oil, natural gas and other industrial areas. 

II. Machine Advantages
---High-efficiency extruder gives larger output, stable performance. 
For example
SJ90/33---600-700kg/h 
SJ120/33---800-900kg/h
SJ150/33---1000-1200kg/h
---Compared with inflating method (internal pressure method)
1. For 24 hours working, it reduces 2-3 workers for each shift.
2. There is much waste pipe and material, no need for workers to crush the waste materials.
3.  High-efficiency. Take Diameter 960mm as an example, Output is approximately 60 pcs of 11.6meters pipe, it is a much higher output than that of inflating method. 
4. Pipe wall is average and smooth, to reduce waste of raw material, and pipe thickness is adjustable.
5.  No need trim edge, once forming. 

III. Main machine- High-efficiency single screw extruder
---Single screw is with barrier & mixing head; barrel is a new model with slotting (channel), Both make the security of good jellification, large output and stable performance.

IV. Controlling system 
The complete line could be controlled by PLC, with good human-machine interface, all technical parameters could be set and indicated by touching screen. Controlling system is designed according to the customer;s requirement, to be with PLC, or without.   

V. Electrical system
---ABB frequency converter or EUROTHERM speed controller
---Japan RKC temperature controller
--- SIEMENS AC contactors

 

Style	PE-365/760	PE-420/960	PE-850/1372	PE-960/1680
Main extruder	SJ-90/33	SJ-90/33	SJ-120/33	SJ-150/33
Pipe diameter	Φ365-960mm	Φ 420-Φ 960 mm	Φ 850-Φ 1372 mm	Φ 960-Φ 1680mm
Capacity	550-700kg/h	550~700 kg/h	700~900 kg/h	800-1200kg/h
Installed power	360kw	380 kw	440 kw	580kw
Length	35m	36 m	40 m	48m

Foaming machine

Pipe assembly machine


Working shop

Customers' visiting
Delivery