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Product Type: | PE Pipe |
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High-Efficiency HDPE Water & Gas Supply Pipe Extrusion Line (20-2000mm) - Fully Automatic, PE80/PE100
Introducing the advanced and fully automated HDPE Water & Gas Supply Pipe Extrusion Line from [Your Company Name/Huashida]. This state-of-the-art production line is specifically designed for manufacturing high-quality PE80 and PE100 pipes with a versatile diameter range from 20mm to 2000mm. Ideal for municipal water supply, city gas transportation, agricultural irrigation, and various other applications, this line ensures precise dimensions, smooth surfaces, and consistent quality in every pipe produced.
The core of the production line features a high-efficiency single screw extruder equipped with a barrier & mixing head and a new model slotted barrel. This combination guarantees excellent plasticization, high output capacity, and stable performance. The spiral die head further contributes to a low melt temperature, good mixing, low cavity pressure, and consistent extrusion. Our specialized calibrating and cooling system, utilizing water film lubrication and water-ring cooling, is perfectly suited for HDPE and PP materials, ensuring accurate diameter and roundness even for thick-walled pipes extruded at high speeds.
The entire line can be intelligently controlled by a PLC system with a user-friendly human-machine interface. All critical technical parameters can be easily set and monitored via a touchscreen.
Technological Processes:
[Feeding & Drying] → [Extrusion Molding] → [Mold Shaping] → [Cooling] → [Traction and Cutting] → [Marking]
Main Equipment List:
-1set Vacuum loaderHDPE Water/Gas Supply Pressure Pipe Single Layer & Multi-layer Co-Extrusion Line Features:
Model | Pipe diameter | Screw | KiloWatt | Output |
SPEG-110 | 20-110mm | SJ75X33 | 180kw | 350kg/h |
SPEG-250 | 63-250mm | SJ90X33 | 280kw | 500-1000kg/h |
SPEG-630 | 315-630mm | SJ120X33 | 522kw | 1000-1200kg/h |
SPEG-1200 | 710-1200mm | SJ150X33 | 680kw | 1000-1600kg/h |
SPEG-2200 | 1000-2200mm | SJ150X33 | 1200kw | 2000-2500kg/h |
Key Equipment Details:
High-Efficiency Single Screw Extruder: Features an AC motor, hardened gear reducer, efficient extruding system, precise heating and cooling, and intelligent electrical controls. The water-cooling force feeding system and grooved barrel in the feeding zone optimize power consumption, while the long L/D ratio and mixing head ensure perfect melt homogeneity and high output.
Spiral Die Head: Composed of a mandrel, neck mold, spiral body, cover, die head body, bolts, and heating rings. The polished and chrome-plated inner surface ensures smooth plastic flow and prevents corrosion. Pipe wall thickness uniformity is easily adjustable via bolts. The bronze calibrating sleeve within the die head facilitates rapid cooling and precise outer diameter control.
Vacuum Calibration Tank & Water Spraying Tank: The vacuum forming tank includes a robust frame, stainless steel tank, vacuum system, spray cooling system, and a back-and-forth mobile device. The vacuum system ensures the freshly extruded pipe adheres tightly to the calibrating sleeve for accurate outer diameter formation. The multi-directional spray cooling system rapidly cools the pipe surface.
Belt Traction Unit: Driven by an AC motor with frequency speed control to synchronize with various extrusion speeds. Features durable traction belts, a reliable clamping structure, an adjustment system, side plates, and a stable foundation bed. Includes an automatic length measuring device for precise cutting at desired lengths.
Planetary No-Dust Cutter: Employs a blade punching principle for clean, dust-free cutting. Consists of a cutting device, clamping mechanism, synchronous mobile device, and a sturdy frame.
Contact Us:
Partner with [Your Company Name/Huashida] for a high-performance and reliable HDPE Water & Gas Supply Pipe Extrusion Line. Contact us today for detailed specifications, a customized quotation, and to discuss your specific production requirements.