| Customization: | Available |
|---|---|
| After-sales Service: | Lifetime |
| Warranty: | One Year |
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The 2PE Coating Equipment Line for Bend and Elbow Steel Pipes are an advanced industrial solution designed to apply high-performance two-layer polyethylene (2PE) anti-corrosion coating on bent steel pipes. Engineered for precision and durability, this system ensures consistent coating quality even on complex pipe geometries, making it ideal for pipelines used in oil, gas, water supply, and infrastructure projects.
This specialized 2PE coating line is developed to handle steel pipe bends and elbows, overcoming the challenges of non-linear surfaces. The system integrates surface preparation, epoxy powder spraying, and polyethylene wrapping into a seamless automated process. Equipped with intelligent control systems and precision coating technology, it guarantees uniform thickness, strong adhesion, and long-term corrosion resistance. The equipment is designed to meet international standards, ensuring reliability in harsh environments and extending the service life of pipelines.
Designed specifically for bent and curved steel pipes
Uniform 2-layers coating (FBE + PE)
High adhesion strength and impact resistance
Automated control for consistent quality
Energy-efficient and stable operation
Suitable for oil & gas, water, and industrial pipelines
| Item | Name | Specification |
| 1 | Diameter of steel pipe | 400 ,426, 630, 720, 820,1000,1200 |
| 2 | Curvature radius | 4 - 6 times D |
| 3 | Elbow angle | 15-90 degrees |
| 4 | Steel tube wall thickness | 8 mm -12 mm |
| 5 | Epoxy powder thickness | more than 170 um |
| 6 | PE layer thickness | 3 - 4 mm |
| 7 | Water Cooling | - |
Basic work condation:
Process parameters of winding anticorrosion:
Production line size: 20 m X 15 m
Total water consumption: 30 cubic meters
Total power consumption: 450 kilowatts
Total gas consumption: 6 cubic meters / min.
Temperature condition: the temperature inside the workshop is higher than 5 degrees.
Elbow conveyor line
Independent center of rotation drive
Gear ring gear drive
frequency control
The main parts adopt protective supporting wheel
The supporting wheel is equipped with slide rail, which is easy to install
Fixed angle of self-locking structure of transmission line
Height lift adjustment
Intermedium frequency heating
Angle handwheel adjustment
Front and rear electric adjustment
The height is adjusted through the conveyor line
Narrow thickness to avoid uneven heating in bending section
If power 350kW
Voltage and current double close regulation
Powder spraying for elbow
Annular dusting chamber
Front and rear electric adjustment of powder spraying chamber
The spray gun swings left and right
CNC adjustment of powder quantity
There are 12 powder guns
U-shaped bottom blowback recovery
Overall material 304 stainless steel
The hard negative pressure of recovery air duct does not deform
Powder injection recovery
The drawing air duct is suitable for the change of pipe diameter.
Cyclone + filter cartridge dust removal standard discharge.
U-shaped bottom structure + pulse back blowing to recover powder more thoroughly.
304 stainless steel fluidization tank, vibrating screen powder filter, equipped with 12 venturi powder pumps.
Wrapping machine
Automatic belt locking
One side with corrosion protection
Continuous operation of winding tape
The strip is wound tightly
High degree of automation
Automatic calculation of strip by computer
The deviation of straight pipe from the center does not affect the wrapping work
PLC control systerm
Data collection
Editting
With memory function
Automatic calculation of strip consumption
Automatic acquisition and correction of transmission speed
Variable Conveyor Line - Handles different pipe diameters, radii, and angles on one production line.
Precise Arc Technology - Eliminates internal stress, ensures accurate bending without springback or deformation.
Coaxial Winding Device - Enables continuous, precise winding for pipes with different diameters.
Advanced Spray Coating - Uniform electrostatic spraying with strong adhesion, hardness, and corrosion resistance.
Efficient FBE Heating - Fluidized boiling technology ensures stable melting, low energy use, and reliable performance.
Qingdao Huashida Machinery Co., LTD, is a manufacturer of series of plastic pipe machines, municipal pipe machines, pipe insulation&anticorrosion machines, and pipe jointing&anticorrosion materials, with more than 20 years of production experience.
Our main products are:
1. HDPE jacket pipe for pre-insulated pipe Production Line (110-2000mm)
2. Rigid pre-insulated pipe Production Line
3. Flexible pre-insulated pipe(PERT) production line
4. Steel pipe FBE/2LPE/3LPE anti-corrosion coating line
5. Steel pipe derusting line
6. PE pressure pipe/Water Gas supply pipe production line
6. PP/PE plastic board/sheet/geomembrane production line
7. NBR PVC Thermal insulation tube/plate production line
8.Pipeline anti-corrosion materials and instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun(extruder), PE PP welding rod.
Thank you for your interest in Qingdao Huashida Machinery Co., Ltd. equipment.
For further details, please feel free to contact us at any time. Our team will respond promptly and provide a fully customized solution tailored to your specific requirements and project needs.
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