Rubber&Plastic Foam Flexible NBR Pipe Tube/Sheet/Board Machinery

• Product Type: Rubber&Plastic Foam Pipe
• Screw No.: Single-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: ISO9001:2008
• Customized: Customized
• Model NO.: HSD
• Condition: New
• Power: 3 Phase,50Hz
• Product Use: Rubber & Plastic Foam Board
• Transport Package: Standard Package for Export
• Specification: ISO9001: 2008, CE
• Trademark: Huashida
• Origin: Qingdao, China
• HS Code: 4002499000
• Production Capacity: 20 Sets/Year

Product Description

Rubber &Plastic Foam Board Production Line
NBR Board-120
Huashida customized a rubber&plastic foam insulation pipe production line for customer
It is a professional production line for customers who need soft, rugged, cold resistant, heat resistant, flame retardant, waterproof, low thermal conductivity, shock absorption, sound absorption and other excellent performance materials.
As a production line capable of producing rubber and plastic sponge insulation materials, the insulation materials produced are closed-cell elastic materials, which have been widely used in central air-conditioning, construction, chemical, pharmaceutical, textile, metallurgy, shipbuilding, vehicle, electrical and other industries and departments. All kinds of hot and cold medium pipes and containers can achieve the effect of reducing cold damage and heat loss.
Based on the strict requirements of Weifang customers on environmental impact assessment, Huashida has designed a 150-type rubber-plastic foam insulation pipe production line that meets the requirements of the national environmental protection policy. According to the professional design of Huashida, this production line can produce foam insulation pipes and plates of different sizes. The pipe size is: inner diameter 6-160mm, wall thickness 6-40mm; the plate size is: width 0-2000mm, thickness 6 -50mm.



 

Product specification
Product use	Rubber & plastic foam board
Product Model	NBR-1200
Product Colour	Black or as require
Work Environment
Place	indoor
Power Supply	Safe place
Moisture	85No condensation
Temperature	0-35ºC
Conditions of Use
Power	3 phas,380V(-10%,+5%)50Hz
Compressed air	0.4m3/min ,>0.5MPa
Occupation acreage	L 65 m W 4m H 3.5m

         Part II  Equipment List
 

No.	Equipment Name	quantity	unit
1	Bale Cutter	1
2	Internal Mixer	1
3	Bucket Elevator	1
4	Open Mill	1
5	XSJ-120  Cold feed rubber Extruder (XSJ-120)	1
6	Extruder head board extrude head One in three out pipe extrude head One in two out pipe extrude head One in six out pipe extrude head	1 1 1 1
7	Transition roller 1.5m	1
8	1(L 6000mm,Inner Width 1000mm)Far infrared foaming furnace	1
9	Hot air foaming furnace 2 (L 8000mm,Inner Width 1000mm)	2
10	Hot air foaming furnace  3 (L 8000mm,Inner Width 1200mm)	1
11	Hot air foaming furnace  4 (L 8000mm,Inner Width 1200mm)	1
12	Hot air foaming furnace  5 (L 8000mm,Inner Width 1500mm)	1
13	Hot air foaming furnace  6 (L 8000mm,Inner Width 1700mm)	1
14	Tractor(L:4000mm)	1
15	Sheet cutting machine	1

Part III  Equipment Parameters
Bale Cutter
 

Cutting power	7.5KW
Hydraulic station pressure	16MPa
Cutting width	660mm
Cutting stroke	680mm
Cutting pressure	16 T
Cutting Time	10-25 S
Cutting cylinder diameter	125mm

 

 Internal Mixer

 

Model/technology	X(S)N-110/30
Total Volume of the Mixer	250 L
Total working volume of the mixer	110 L
Front and rear rotor speed ratio	30:24.5
Total volume of Kneading	125 L
Main motor power	75KW
Flip motor power	2.2 KW
Flip angle	140°
Outside Dimension L x W x H	3200×1900×2950 mm
Weight	6500  kg

 

 Bucket elevator

 

Model	DTJ-1200
Motor Power	3 KW
Running speed	0.26 m/min
Lift weight	400 kg

 Open Mill ( With glue device )

Equipment model	KL-460
Roller diameter	460 mm
Roller length	1200 mm
Roller rotation speed	21.1 m/min
Roller ratio	1:1.17
Max.roll distance	18 mm
Adding Glue amount	60~80 kg
Motor Power	55 kw
:Dimensions:	5200×2100×1700 mm
weight	18000 kg

 

1. Ø120×20Cold feed high efficiency extruder

 

Extrusion system
Feeding form	Side pressure roller + feeding seat, using German BERSTORFF technology to prevent rubber from entering the bearing and destroying normal production
temperature control	Water mold temperature machine
Screw material	38 CrMoAi
Denitrification depth	0.5-0.7mm
Extruder center height	1000mm±20mm
Length VS diameter	20:1
Screw diameter	120mm
Screw speed	0-55r/min
Max. yield	250-320 kg/h
Shift Speed motor	110KW
Extruder size L x W x H	4200×1420×1480 (mm)
Temperature Control System
heating segment	4segment
Cooling segment	4segment
Barrel and screw heating and cooling	Water cycle
Pump power	0.75kw×4
The electromagnetic valve	Automatic control

 

1.  Extruder head

Pipe head	one in three out (one piece)
	one in nine out (one piece)
	die core rod of big diameter pipe (three pieces)
	die core rod of small diameter pipe (nine pieces)
Pipe head for sheet metal	1200Pipe head for sheet metal (one piece)
Number of pipe heads for sheet metal	one piece
Head partition	3division

1.   Transition roller

 

Width	800 mm
Length	1500 mm

 

1.   Foaming furnace

 

Technical Parameters
model	NBR-1200
heating method	Electric heating (far infrared, hot air circulation)
Furnace temperature	108-260 Celsius
transfer speed	0-25 m/min
60KW Foaming furnace body (four units)	Inner Width 1000 mm  (two units)
	Inner Width 1200 mm (two units)
80KW foaming furnace body (two units)	Inner Width 1500mm (one unit)
	Inner Width 1700mm (one unit)
Conveyor line reference height	1000mm
Foam outside size	6000x2100x2900mm (one unit)
	8000x2100x2900mm (one unit)
	8000x2300x2900mm (two units)
	8000x2600x2900mm (two units)
	8000x2800x2900mm (two units)
Hot air blower power	5.5KW  X  3
	7.5KW  X  2

 

1.   Conveying device

Delivery method	Stainless steel roller
Transfer roller width	1000mm 2 sets
	1200mm 2 sets
	1500mm 1 sets
	1700mm 1 sets
Transfer motor power	1.5KW X 8
speed control	Asynchronous control
quantity	1unit/station

1.  Tractor

Effective traction length	4000 mm
Effective traction width	1300 mm
Main body	Rectangular pipe
Roller shaft	304 stainless steel
Roller distance	150 mm
Transmission speed	0-25 m/min
Conveying roller elevation	1000mm
Forced air cooling	Axial Fan

 

1. Sheet cutting machine

Effective length	3000 mm
Cutting width	1500 mm
Cutting motor	1.5 kw
Transmission speed	0-25m/min
Center height	1000 min

1. Electrical control

PLC intelligent control	Siemens
Electrical components	Delixi
speed control	Intelligent frequency conversion
temperature control	Multi-point temperature control
safety precaution	Multiple emergency stop buttons