High Speed HDPE Double Wall Corrugated Pipe Production Line

• Customization: Available
• Warranty: 12 Months
• Product Type: PE Pipe
• Model NO.: 200-1000mm
• Screw No.: Single-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Customized: Customized
• Condition: New
• After-sales Service: Technical Service with Free,Training The Workers
• Series: Dwcp-600,Dwcp-1000
• Max Speed: 6m/Min,1.2m/Min
• Material: PP/PE
• Number of Layer: Double Layer
• Max Output: 1000kg/H
• Field: Drainage/Water Supply/Sewage Discharge/Agricultura
• Transport Package: Standard Package
• Specification: ID200-600, ID600-1000
• Trademark: huashida
• Origin: Qingdao, China
• HS Code: 8477209000
• Production Capacity: 30 Units/Year
• Package Size: 1000.00cm * 220.00cm * 180.00cm
• Package Gross Weight: 1000.000kg

Product Description

High Speed HDPE Double Wall Corrugated Pipe Production Line

Product Description

Double Wall Corrugated Pipe Production Line is a new type of high-speed water-cooled corrugated pipe production line independently developed and designed by our company on the basis of advanced foreign technologies.It mainly adopts polypropylene (PP) or high-density polyethylene (HDPE) as raw materials to produce single-wall and double-wall corrugated pipes.
 

Application:
It is widely used in urban water supply and drainage, underground infiltration, construction water supply and drainage, wire and cable laying, bridge steel cable sheathing, agricultural irrigation and other fields. It will gradually replace the plastic pipe, cement pipe, cast iron pipe due to low assembly cost, easy operation, convenient connection and economical construction. It enjoys broad application prospects and great market potential.
 

Features and Advantages

Advantages of the New High-Speed PE/PP Double Wall Corrugated Pipe Production Line:

→Higher production speed: mold adopts continuous circumferential pressure water cooling along the entire running track, delivering superior cooling effect. The output can be up to 3 times higher than models with air cooling or conventional water cooling
→Lower power consumption: the extruder is equipped with a buffered forced feeding zone, which greatly reduces power consumption of the main drive motor (by 30%)The screw features a large L/D ratio of 36:1, offering strong material adaptability and excellent plasticization effect.
→Mold Interchangeability: Molds for large and small production lines are fully interchangeable, facilitating production organization, reducing inventory, and shortening delivery time.
→Easier operation: No vertical adjustment of the forming machine platform is required, and module replacement is quick and convenient
→More stable and durable: The movement tracks of modules and water circuits are smoother. Cooling water lines adopt fixed connections, eliminating water seepage and equipment wear caused by frequent pipe plugging/unplugging, thus extending service life,Shorter flow channel in the die head results in lower pressure, reducing wear and prolonging the service life of the screw and die head

Comparison Between Huashida Corrugator and Conventional Horizontal Corrugated Pipe Machinery

No.	Huashida Corrugated Pipe Production Line	General Corrugated Pipe Production Line
Drive Method	Bilaterally distributed gears. This multi-point servo drive mode ensures stable operation with low resistance and high precision	Vertically distributed gears, main drive at the lower part, lead to uneven stress on the module and high operating resistance
Forming Machine Structure	Shuttle-type transmission, freely opening /closing left/right frames; forming area can be automatically opened, no cumbersome adjustments required for mold change/maintenance	Traditional horizontal design with fixed frames; forming area is mostly closed/semi-closed, overall disassembly/assembly required for mold change, low efficiency
Module Design	Precision cast aluminum alloy; independent cooling/vacuum channels; high strength, long service life, strong heat dissipation	Ordinary steel/simple aluminum molds; shared cooling and vacuum channels, easy deformation,poor heat dissipation
Platform Adjustment	No vertical adjustment needed	Vertical adjustment is required;
Cooling System	Circumferential continuous sealed pressure water cooling with high cooling efficiency;	Open back spray cooling + return section air cooling with low cooling efficiency and high energy consumption
Extrusion System	Adopts a buffered forced feeding section  High-speed and high-efficiency single screw with grooved barrel design; dual-machine co-extrusion with independent feeding for inner and outer layers, compatible with different raw materials. Dual-flow channel, 45° angle extrusion die head with short flow channel, low melt pressure/temperature, and uniform pipe wall thickness.	Traditional feeding section, resulting in high power consumption and large power of the main drive motor. Conventional single screw / twin screw with average plasticization efficiency; long flow channel in the die head, easily leading to high melt pressure, high melt temperature and high energy consumption.
Power Consumption	Low power consumption; The extruder systerm design reducing main drive motor power consumption by 30%	High power consumption; The extruder design resulting in high power consumption of the main drive motor.

 

Product Parameters

 

PIPE(DN)	Extruder model	Extruder capacity	corrugator series	corrugator mold block qty	max speed(m/min)
ID200-600	SJ-90×36/SJ-75×36	600kg/400kg	DWCP-600	36	6
ID600-1000	SJ-120×36(3sets)	850kg per	DWCP-1000	39	1.2

 

Company Profile

Qingdao Huashida Machinery Co., Ltd. is one of the leading manufacturers of plastic extrusion equipment in China. We specialize in steel pipe anti-corrosion and insulation technologies, R&D of coating processes, design and manufacturing of coating production lines, as well as related products and materials.We also focus on the research and development of plastic extrusion lines, especially PE insulation jacket pipe extrusion lines with vacuum calibration, PE hollow-wall spiral pipe production lines, PE/PP sheet extrusion lines, and pipe fittings and welding tools such as heat shrink sleeves and electrofusion sleeves.

Up to now, we have successfully entered overseas markets including Russia, Iran, UAE, India, Belarus, Kazakhstan and so forth. We have supplied nearly 50 production lines to customers both in china and abroad.

Huashida Factory located in Qingdao High & New Technology Industrial Area, covers an area of about 4000 square meters. We have been granted more than 10 patents and numerous domestic and international industry certifications. With strong production capacity, we provide reliable products in various specifications.With excellent R&D and design capabilities, we can meet customers' special requirements. With comprehensive after-sales service, we offer timely and convenient technical support to our users.

 

International Trading show

Huashida actively participates in various professional industry exhibitions and technical exchange activities in china and abroad every year. We communicate face-to-face with global customers, partners and industry experts to discuss anti-corrosion and insulation technologies, pipeline production equipment, new material applications and other related fields. Through continuous exhibition participation and technical exchanges, the company constantly absorbs advanced international concepts, improves product R&D and technological innovation capabilities, further expands overseas markets, and establishes a professional and reliable brand image.

Clients case

Certifications

 

ISO 9001: Quality Management System Certificate
ISO 14001: Environmental Management System Certificate
ISO 45001: Established Occupational Health and Safety Management System Certificate

CE and ENC Certification

 

Our team