Polyurethane Foam Pre Insulated Steel Pipe Plastic Casing Case Shell Pipe Production Line

• Automation: Automation
• Certification: ISO
• Pipe Diameter: From 110mm to 2000mm
• Raw Material: PE
• Calibration Method: Vacuum and Water Spraying Cooling
• Cutting Method: Planeatry Cutting
• Model NO.: 110-600mm, 600-1200mm, 1200-2000mm
• PLC: Siemens
• Transmission Type: Rigid
• Automatic Production Line: Comprehensive
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Transport Package: Standard Export Packing
• Trademark: HSD
• Origin: Qingdao, China
• HS Code: 8477209000
• Production Capacity: 150-1200kg/H for Different Sizes of Pipes

Product Description

Polyurethane foam pre Insulated steel pipe plastic casing case shell pipe production line

It is high-efficiency equipment with high speed and energy saving for producing HDPE pipe used as protective cover of  PU foam thermal Pre-insulated Pipe.
It is small in size, easy to operate with the automatic control system and has a long service life.



Production line composition:
-1set   Vacuum loader 
-1set   Hopper dryer
-1set   High-efficiency single screw extruder
-1set   Vacuum calibration table 
-1set   Water spraying tank 
-1set   Hauling machine
-1set   Cutting machine
-1set   Discharging Frame




---Pipe Usage: outer casing of thermal preinsulated pipe, which is widely used in district  heating and cooling, oil,gas and other industrial areas.
---Pipe/jacket diameter range: 110-1680mm

Machine Advantages
---High-efficiency extruder gives larger output, stable performance.
---Pipe wall is average and smooth, to reduce waste of raw material, and pipe thickness is adjustable.
---No need trim edge, once forming.
---High degree of automation, can be operated by one person, saving labor costs.

 

Style	PE-110/600	PE-365/760	PE-655/1380	PE-960/1680	PE-1054/1860
Main Extruder	SJ-75/33	SJ-90/33	SJ-120/33	SJ-150/33	SJ-150/33
Pipe diameter	Φ110-600mm	Φ365-760m	Φ655-1380mm	Φ960-1680mm	Φ1054-1860mm
Capacity	250-350kg/h	400-500kg/h	700-900kg/h	1000-1200kg/h	1000-1250kg/h
Installed power	160kw	240kw	480kw	580kw	580kw
Length	30m	32m	36m	40m	45m

1. High-efficiency single screw extruder
---Single screw is with barrier & mixing head; new model barrel with slotting (channel), Both make the security of good plasticization, large output and stable performance.

 

2. Die-Head
Die-head is mainly composed of mandril, neck mold, spiral body, cover, die-head body, bolts, and heating rings. 
The inside surface touching with plastic materials is polished and chrome plated to ensure plastic materials flow smoothly and to ensure no rusting. The uniformity of pipe wall thickness can be adjusted by bolts. The copper calibrating sleeve fixed in die-head is mainly used to cool down the fresh pipe and to calibrate the pipe outer diameter.
3. Vacuum Calibration Tank
Vacuum calibration tank is mainly composed of frame, stainless steel tank, vacuum system, spray cooling system, position adjustment device. The vacuum pump exhausts the air from the sealed tank to pressurize the fresh pipe cling to calibrating copper sleeve and to calibrate the outer diameter.  Spray nozzles spray cooling water from all directions on pipe surface to cool down the pipe promptly.




4. Haul-off Machine
Haul-off machine is mainly composed of driving device, caterpillar, clamping structure, adjusting system, side plate and foundation bed. Haul-off caterpillars are driven by AC motor with frequency conversion control to adapt to different extrusion speed.
Automatic length measuring device realizes cutting at a set length.

 

5.  No-Dust Cutter
It adopts blade punching principle to realize no-dust cutting. It is mainly composed of cutting device, clamping device, structure synchronous movement device and frame.


6.Control system
The complete line could be controlled by PLC, with good human-machine interface, all technical parameters could be set and indicated by touching screen. Controlling system can be designed according to customers' requirements. 
7.Discharging Frame
The table surface is made of stainless steel. It adopts pneumatic overturn and discharging automatically.



CUSTOMER VISIT


DELIVERY


WORKSHOP