Qingdao Huashida HDPE Water/Gas Supply Pressure Pipe Single Layer Extrusion Line SPEG 20-110
Product Description
Qingdao Huashida offers a high-quality HDPEHigh (-Density Polyethylene) water and gas supply pressure pipe single layer extrusion line. This production line is specifically designed to manufacture durable and reliable pipes for water and gas supply systems.
Product Introduction
The HDPE water/gas supply pressure pipe single layer extrusion line is a state-of-the-art manufacturing system. It uses high-density polyethylene material, which is known for its excellent strength, flexibility, and corrosion resistance. The extrusion process ensures that the pipes are produced with uniform thickness and smooth surfaces, meeting industry standards for quality and performance.
Performance
This extrusion line produces pipes with outstanding performance. HDPE pipes are resistant to chemicals, UV radiation, and impact, making them suitable for long-term use in various environments. The pipes also have excellent flow characteristics, ensuring efficient water or gas transmission. The production process is highly automated, guaranteeing consistent quality and reducing the risk of defects.
Application Scenarios
The HDPE pipes manufactured by this extrusion line are widely used in water supply systems, including municipal water distribution networks and irrigation systems. They are also for ideal gas supply applications, such as natural gas pipelines and industrial gas distribution. The pipes' durability and resistance to environmental factors make them suitable for both above-ground and underground installations.
Advantages
One of the key advantages of this extrusion line is its high production efficiency. It can produce pipes of different sizes and lengths quickly and uniformly, meeting the demands of large-scale projects. The use of HDPE material ensures that the pipes are lightweight and easy to handle, reducing installation costs and time. Additionally, the pipes are environmentally friendly, as HDPE is recyclable and does not leach harmful substances into the water or soil.
In summary, Qingdao Huashida's HDPE water/gas supply pressure pipe single layer extrusion line is a reliable and efficient solution for manufacturing high-quality pipes. With its excellent performance, wide range of applications, and numerous advantages, it is an ideal choice for companies looking to produce durable and eco-friendly water and gas supply pipes.
Application:
HDPE pipe extruding line composed of single screw extruder and corresponding auxiliaries, can produce all kinds of small diameter HDPE plastic pipes continuously. It also can be used to produce PS, PP, HDPE plastic pipes after replacing the screw. HDPE plastic pipe is widely used for liquid conveying in agricultural, chemical industry, construction industry, etc.
Structure
HDPE pipe extruding line is mainly composed of single screw extruder, die-head, vacuum forming tank, spray cooling tank, haul-off device, cutting device, and pneumatic discharging frame.
1. Single Screw Extruder
Single screw extruder is composed of AC motor, hard toothed surface reduction gear, extruding system, heating and cooling system, and electrical controlling part. AC motor transfer the power to reduction gearbox via V-belt wheel and make screw rotate at certain speed to adapt to extruding all kinds of plastics.
2. Die-Head
Die-head is mainly composed of mandril, neck mold, spiral body, cover, die-head body, bolts, and heating rings. The inside surface touching with plastic materials is polished and chrome plated to ensure plastic materials flow smoothly and to ensure no rusting. The uniformity of pipe wall thickness can be adjusted by bolts. The copper calibrating sleeve fixed in die-head is mainly used to cool down the fresh pipe and to calibrate the pipe outer diameter.
3. Vacuum Forming Tank
Vacuum forming tank is mainly composed of frame, stainless steel tank, vacuum system, spray cooling system, back and forth mobile device. When it is at work, the vacuum pump exhausts the air from the sealed tank to pressurize the fresh pipe cling to calibrating copper sleeve and to realize calibrating the pipe outer diameter. Spray cooling system is used to cool down the extruded pipe by water. Spray nozzles spray cooling water from all directions on pipe surface to cool down the pipe promptly.
4. Water Cooling Tank
Water cooling tank is mainly composed of frame, stainless steel tank, and spray cooling system. Spray cooling system is used to cool down the pipe further and to realize cooling completely and forming.
5. Caterpillar Haul-off Machine
Haul-off machine is mainly composed of driving device, haul-off chain caterpillar, clamping structure, adjusting system, side plate, and foundation bed. Haul-off caterpillars are AC motor driven and adopt frequency control of speed to adapt to different pipes extruding speed. It is also equipped with automatic length measuring device to realize cutter cutting at set length.
6. No-Dust Cutter
It adopts blade punching principle to realize no-dust cutting. It is mainly composed of cutting device, clamping device, structure synchronous mobile device, and frame.
7. Discharging Frame
The table surface is made of stainless steel. It adopts pneumatic overturn and discharging automatically.
Product Parameters
| / Technical parameters |
|
| /Style |
SPEG-110 |
SPEG-160 |
SPEG-250 |
SPEG-450 |
SPEG-630 |
| (mm) |
∮20-∮110 |
∮50-∮160 |
∮63-∮250 |
∮110-∮450 |
∮315-∮630 |
| (kg/h) |
250 |
300 |
350 |
600 |
900 |
| (kw) |
180 |
200 |
210 |
298 |
522 |
| (m) |
36×1.8×3 |
36×1.8×3 |
36×1.8×3 |
43×3.02×3.0 |
57.8×3.4×3.9 |
| (T) |
12.5 |
13 |
14.5 |
27.5 |
41 |
| No. |
Equipment |
Quantity |
| 1 |
Vacuum loader& hopper dryer
Model:SAL , 600kg |
1 1set |
| 2 |
SJ-90/33
SJ-90/33 Single screw extruder |
1 1set |
| 3 |
,, Die Mold, core mandrel,includesstandard(SDR17)
(dia.110 160 200 250 315 355 400,450mm) |
1SET |
| 4 |
Die mold cooling system |
1SET |
| 4 |
SJ-25/25 SJ-25/25 mark co-extruder |
1 1set |
| 5 |
SRQJ-4501.5+10.5 Vacuum calibration table |
2 2sets |
| 6 |
SRQJ-4506 Water spraying table |
2 2sets |
| 7 |
Nylon shaping pallet |
All set |
| 8 |
Seal parts(seal board,Silicone pad)
(,) |
all sets |
| 9 |
SRQJ-450 6-caterpillar haul off |
1 1set |
| 10 |
SRQJ-450 Planetary cutting machine |
1 1set |
| 11 |
SRQJ-6000 Stacker |
1 1set |
| 12 |
Gravity Metering System |
1set |
Qingdao Huashida: A Leading Innovator in Pipeline Solutions
Qingdao Huashida is a renowned company in specializing the development and manufacturing of advanced pipeline systems and coating technologies. With a strong commitment to innovation and quality, Huashida has established itself as a leading player in the industry, providing reliable and efficient solutions for various applications.
Company Profile
History and Background
Founded in Qingdao, China, Huashida has a rich history of over 23 years in the pipeline manufacturing sector. The company started as a small workshop focused on basic pipe production but quickly expanded its scope and capabilities through continuous investment in research and development. Today, Huashida has grown into a large-scale enterprise with state-of-the-art facilities and a global presence.
Core Business
Huashida's core business revolves around the production of high-quality pipeline systems and coating technologies. The company offers a wide range of products, including HDPE (high-density polyethylene) water and gas supply pipes, steel pipes with advanced anti-corrosion coatings, and various specialized pipeline solutions. These products are designed to meet the diverse needs of industries such as oil and gas, water supply, construction, and chemical processing.
Technology and Innovation
Quality and Standards
Quality is a top priority for Huashida. The company adheres to strict international standards and certifications, ensuring that all products meet the highest levels of safety, reliability, and performance. Huashida's production processes are ISO-certified, and the company regularly undergoes third-party inspections to maintain its quality assurance standards. This commitment to quality has earned Huashida a reputation for excellence and trust among its customers.
Global Reach
Huashida's products are not only popular in the domestic market but also widely recognized internationally. The company has established a global sales network, exporting its pipeline systems and coating technologies to numerous countries across Asia, Europe, the Americas, and Africa. Huashida's global presence is supported by a team of experienced sales and technical support personnel who provide comprehensive after-sales service to ensure customer satisfaction.
Sustainability and Environmental Responsibility
Huashida is committed to sustainable development and environmental protection. The company actively promotes the use of eco-friendly materials and energy-efficient production processes. For instance, the HDPE pipes produced by Huashida are recyclable and have a lower carbon footprint compared to traditional metal pipes. Additionally, Huashida's anti-corrosion coatings are designed to be safe for the environment, ensuring that the company's products have a minimal impact on natural resources.
Conclusion
Qingdao Huashida is a dynamic and forward-thinking company that has made significant contributions to the pipeline industry through its innovative products and technologies. With a strong focus on quality, sustainability, and customer satisfaction, Huashida continues to lead the way in providing reliable and efficient pipeline solutions for a wide range of applications. As the company looks to the future, it remains dedicated to pushing the boundaries of innovation and delivering even better products and services to its global customers.
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