The Continuous PU Foam Insulation Pipe Extrusion Machinery is specifically designed for manufacturing small-diameter polyurethane (PU) insulation pipes. It handles pipe diameters ranging from 48 mm to 630 mm. This advanced equipment integrates multiple processes, including extruding outer protective pipes and pouring insulation materials, into a single continuous production line. This results in high production efficiency and ensures the tight integration of the inner pipe, insulation layer, and outer protective layer.
Key Features
√ Integrated Production Line: Completes multiple processes continuously, reducing manual operations and enhancing product quality stability.
√ High Efficiency: Suitable for manufacturing PU insulation pipes with high production output.
√ Wide Application: Ideal for insulation pipelines in various industries, such as heating and oil pipelines.
√ Automation: Reduces manual intervention and increases production consistency.
Technology Process
Step |
Process |
Description |
1 |
Uploading Pipe |
Initial placement of the pipe onto the production line |
2 |
External Derusting |
Removal of rust from the surface of the pipe |
3 |
Labeling |
Applying labels to the side of the pipe |
4 |
Intermediate Heating |
Preheating the pipe for the next steps |
5 |
External Epoxy Coating |
Applying an epoxy coating to the exterior of the pipe |
6 |
Water Cooling |
Cooling the coated pipe to solidify the coating |
7 |
Coating Layer Detection |
Inspecting the quality of the coating layer |
8 |
Applying Adhesive |
Adding adhesive to the epoxy layer |
9 |
PE Jacket Coating |
Applying a polyethylene (PE) jacket to the pipe |
10 |
PU Foaming |
Injecting and forming the polyurethane foam insulation layer |
11 |
Foaming Rectification |
Adjusting and shaping the foam layer |
12 |
Pipe Edge Cutting |
Trimming the edges of the pipe |
13 |
Water Cooling |
Further cooling to stabilize the pipe structure |
14 |
Pipe Edge Heat Shrink Sealing |
Sealing the edges with heat shrink technology |
15 |
Downloading Pipe |
Final removal of the finished pipe from the production line |
Operating Conditions
Item |
Specification |
Location |
Indoor use only |
Power Supply |
380V (-10%, +5%), 50Hz |
Installed Power |
Approximately 850 kW |
Cooling Water |
Temperature ≤15ºC, Pressure 0.15-0.2 MPa, Flow 0.5 m³/min |
Humidity |
≤85% RH, no condensation |
Ambient Temperature |
0-30ºC |
High Production Efficiency: Continuous production reduces downtime and increases output.
Quality Assurance: Automated processes ensure consistent product quality.
Versatility: Suitable for a wide range of pipe diameters and applications.
Energy Efficiency: Optimized power usage and cooling system.
Heating Pipelines: For efficient heat transfer and insulation.
Oil Pipelines: For protection against corrosion and insulation.
Other Insulated Pipeline Systems: For various industrial and construction applications.
Technical Support
We offer comprehensive after-sales service, including technical support, maintenance guidance, and spare parts supply, to ensure the smooth operation of the equipment.
Quality Assurance
Automated Production Line: Ensures consistent quality and reduces human error.
Coating and Foaming Quality Control: Advanced detection systems for coating and foam layer inspection.
Environmental Compliance: Designed to operate within strict temperature and humidity conditions to ensure product integrity.
Why Choose Our PU Foaming Insulation Pipe Extruder?
Efficiency: Our machine is designed to maximize production throughput while minimizing operational costs.
Reliability: High-quality components and robust construction ensure long-term reliability and minimal downtime.
Customization: We can tailor the machine to meet specific production requirements, including pipe diameter and insulation thickness.
Support: Our team provides ongoing technical support and training to ensure your team can operate the machine efficiently.
Qingdao Huashida Machinery Co., Ltd was established in 2003. Since its inception, Huashida has focused on plastic polyurethane insulation pipe production line, 3PE anti-corrosion pipe production line, large diameter underground pipe production line and plastic pipe joints for 20 years. We always attach great importance to research and development,