PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion

Product Details
Customization: Available
Warranty: 12 Months
Product Type: PE Pipe
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  • PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion
  • PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion
  • PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion
  • PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion
  • PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion
  • PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion
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  • Overview
  • Product Description
  • Features
  • Applications
  • Company Profile
  • Certifications
Overview

Basic Info.

Model NO.
Pre-Insulated Jacket line
Screw No.
Single-screw
Automation
Automatic
Computerized
Computerized
Certification
CE, ISO9001:2008
Customized
Customized
Condition
New
After-sales Service
Technical Service with Free,Training The Workers
Principle
High-Pressure Air Type
Temperature Classification
High Temperature Piping
Standard
ASTM, GB, DIN
Cross-Section Shape
Round
Material
PE/PP
MPa Classfication
Low Pressure Piping
Medium
Liquid
Connection Type
Welding
Transport Package
Standard Package
Specification
48-630mm
Trademark
huashida
Origin
Qingdao, China
HS Code
84772090
Production Capacity
50 Units/Year

Packaging & Delivery

Package Size
1200.00cm * 230.00cm * 260.00cm
Package Gross Weight
1000.000kg

Product Description

Product Description

The Continuous PU Foam Insulation Pipe Extrusion Machinery is specifically designed for manufacturing small-diameter polyurethane (PU) insulation pipes. It handles pipe diameters ranging from 48 mm to 630 mm. This advanced equipment integrates multiple processes, including extruding outer protective pipes and pouring insulation materials, into a single continuous production line. This results in high production efficiency and ensures the tight integration of the inner pipe, insulation layer, and outer protective layer.

Key Features

√ Integrated Production Line: Completes multiple processes continuously, reducing manual operations and enhancing product quality stability.
√ High Efficiency: Suitable for manufacturing PU insulation pipes with high production output.
√ Wide Application: Ideal for insulation pipelines in various industries, such as heating and oil pipelines.
√ Automation: Reduces manual intervention and increases production consistency.
PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion

Technology Process

Step Process Description
1 Uploading Pipe Initial placement of the pipe onto the production line
2 External Derusting Removal of rust from the surface of the pipe
3 Labeling Applying labels to the side of the pipe
4 Intermediate Heating Preheating the pipe for the next steps
5 External Epoxy Coating Applying an epoxy coating to the exterior of the pipe
6 Water Cooling Cooling the coated pipe to solidify the coating
7 Coating Layer Detection Inspecting the quality of the coating layer
8 Applying Adhesive Adding adhesive to the epoxy layer
9 PE Jacket Coating Applying a polyethylene (PE) jacket to the pipe
10 PU Foaming Injecting and forming the polyurethane foam insulation layer
11 Foaming Rectification Adjusting and shaping the foam layer
12 Pipe Edge Cutting Trimming the edges of the pipe
13 Water Cooling Further cooling to stabilize the pipe structure
14 Pipe Edge Heat Shrink Sealing Sealing the edges with heat shrink technology
15 Downloading Pipe Final removal of the finished pipe from the production line

Operating Conditions

Item Specification
Location Indoor use only
Power Supply 380V (-10%, +5%), 50Hz
Installed Power Approximately 850 kW
Cooling Water Temperature ≤15ºC, Pressure 0.15-0.2 MPa, Flow 0.5 m³/min
Humidity ≤85% RH, no condensation
Ambient Temperature 0-30ºC

Features

High Production Efficiency: Continuous production reduces downtime and increases output.
Quality Assurance: Automated processes ensure consistent product quality.
Versatility: Suitable for a wide range of pipe diameters and applications.
Energy Efficiency: Optimized power usage and cooling system.PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion

Applications

Heating Pipelines: For efficient heat transfer and insulation.
Oil Pipelines: For protection against corrosion and insulation.
Other Insulated Pipeline Systems: For various industrial and construction applications.

Technical Support

We offer comprehensive after-sales service, including technical support, maintenance guidance, and spare parts supply, to ensure the smooth operation of the equipment.

Quality Assurance

Automated Production Line: Ensures consistent quality and reduces human error.
Coating and Foaming Quality Control: Advanced detection systems for coating and foam layer inspection.
Environmental Compliance: Designed to operate within strict temperature and humidity conditions to ensure product integrity.

Why Choose Our PU Foaming Insulation Pipe Extruder?

Efficiency: Our machine is designed to maximize production throughput while minimizing operational costs.
Reliability: High-quality components and robust construction ensure long-term reliability and minimal downtime.
Customization: We can tailor the machine to meet specific production requirements, including pipe diameter and insulation thickness.
Support: Our team provides ongoing technical support and training to ensure your team can operate the machine efficiently.
PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion
PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion
 

Company Profile

Qingdao Huashida Machinery Co., Ltd was established in 2003. Since its inception, Huashida has focused on plastic polyurethane insulation pipe production line, 3PE anti-corrosion pipe production line, large diameter underground pipe production line and plastic pipe joints for 20 years. We always attach great importance to research and development,

collaborating closely with Beijing University of chemical technology, Qingdao university of technology and scientific research institutions. by absorbing advanced technology home and abroad, after 20 years of endeavor we now rank one of the top 3 manufacturers in the industry in China.  Huashida machines have been well received in Saudi Arabia, Kazakhstan, Uzbekistan, United Arab Emirates, Turkey, Russia, etc.
PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion
Exhibition
PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion

client

PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion

packaging
PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion

Certifications

PU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE ExtrusionPU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE ExtrusionPU Insulation Pipe Jacket Production Line with Integrated Foaming, Coating, Adhesive and HDPE Extrusion




 

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