3PE Anti-Corrosion Coating Processing Line: A Comprehensive Solution for Steel Pipe Protection
Product Description
The 3PE Anti-Corrosion Coating Processing Line is a state-of-the-art system designed to apply a three-layer anti-corrosion coating to steel pipes. This advanced technology ensures that steel pipes used in oil, gas, water, and other fluid transmission systems are protected from corrosion, wear, and environmental damage.
Detailed Photos
Key Features and Advantages
1. Superior Protection
- Three-Layer Coating System: The 3PE coating consists of a fusion-bonded epoxy (FBE) layer, an adhesive layer, and an outer polyethylene layer. This combination provides exceptional mechanical strength, high electrical resistance, waterproofing, wear resistance, and protection against aging.
- Corrosion Resistance: The coating is highly resistant to corrosive chemicals, moisture, and harmful environments, ensuring long-term durability and reliability of the steel pipes.
2. Versatility and Application
- Wide Range of Applications: The 3PE-coated steel pipes are widely used in various industries, including oil and gas pipelines, water supply systems, and other fluid transmission networks.
- Customizable Pipe Sizes: The processing line can handle steel pipes with diameters ranging from 48mm to 2400mm, making it suitable for a wide range of projects and requirements.
3. Advanced Technology and Process
-Integrated Systems: The processing line includes comprehensive systems for steel pipe transportation, surface treatment, dust collection, pipe heating, electrostatic spraying, coating application, water cooling, edge cutting, hydraulic and pneumatic devices, detection, and electrical control.
- Efficient Workflow: The technological process is streamlined to ensure high efficiency and quality. It includes uploading pipes, screw conveyor transport, rust removal through intermediate frequency heating, epoxy powder coating, outer layer coating, cooling, grinding, and unloading.
4. High Production Capacity
Maximum Output: The processing line can achieve a maximum production output of 3 to 8 km per day, with an annual processing capacity of up to 2 million square meters (for pipes with a diameter of Φ508 mm).
Coating Thickness Control: The coating thickness can be precisely controlled within the range of 80 to 800 micrometers, ensuring consistent quality and performance.
5. Environmental and Safety Considerations
Dust Collection and Ventilation : The line features cyclone dust collectors, pulse dust collectors, and environmental protection ventilation equipment to minimize dust and maintain a clean working environment.
Safety Standards : The equipment meets international standards such as SY/T0413-2002, GB/T23257-2009, German DIN 30670, DIN 30678, and American Corrosion Association specifications.
6. Global Reach and Support
International Sales and Installation: Over 50 sets of 3PE processing lines have been successfully installed and operated both domestically and internationally, including in Russia, Iran, UAE, India, Belarus, and Kazakhstan.
After-Sales Service: The company offers a 12-month warranty for mechanical parts and a 6-month warranty for electrical components. Comprehensive technical support, training, and guidance are provided to ensure smooth operation and maintenance.
Equipment Configuration and Parameters
The 3PE Anti-Corrosion Coating Processing Line comprises several key components:
Derusting Equipment: Includes pipe-conveying equipment, shot blast cleaning machines, dust collectors, exhaust fans, and PLC control systems.
- Coating Equipment: Features coating transfer systems, intermediate frequency heating devices, powder spraying devices, extruders, coating heads, and cooling spray equipment.
Platform Equipment: Consists of steel pipe platforms, transition platforms, and hydraulic equipment.
Groove Equipment : Includes PE beveling machines, hydraulic lifting and turning machinery, and PLC controls.
Compressed Air Equipment: Comprises screw air compressors, cold dry machines, precision filters, and gas tanks.
Frequently Asked Questions
1. Q: What is the range of pipe diameter the equipment can produce?
A: The equipment can handle steel pipes with diameters ranging from 48mm to 2400mm.
2. Q: What is the sand blasting grade?
A: The sand blasting grade is SA2.5.
3. Q: What are the anti-corrosion coating standards?
A: The coating meets SY/T0413-2002, GB/T23257-2009, German DIN 30670, DIN 30678, American Corrosion Association standards, and DNV specifications.
4. Q: What is the delivery time?
A: The delivery time is approximately 2-3 months after the deposit.
5. Q: What is the production output?
A: The maximum output is 3 to 8 km per day, with an annual processing capacity of 2 million square meters (for Φ508 mm pipes).
6. Q: What is the coating thickness?
A: The coating thickness ranges from 80 to 800 micrometers.
7. Q: To which countries have you sold your 3PE equipment?
A: We have sold nearly 50 sets of 3PE processing lines to countries such as Russia, Iran, UAE, India, Belarus, and Kazakhstan.
8. Q: What after-sales service do you provide?
A: We offer a 12-month warranty for mechanical parts and a 6-month warranty for electrical parts. We also provide technical services, training, and guidance for operators.
Conclusion
The 3PE Anti-Corrosion Coating Processing Line is a highly efficient, reliable, and versatile solution for protecting steel pipes in demanding industrial applications. With its advanced technology, high production capacity, and comprehensive after-sales support, this system ensures long-term durability and performance for steel pipes used in oil, gas, water, and other fluid transmission systems.
Packaging & Shipping
Company Profile
Exhibition
Audited Supplier 
){kind=link}