Extruder Plant for Water and Gas HDPE PE Pipe Production Line

• Customization: Available
• Warranty: 12 Months
• Product Type: PE Pipe
• Screw No.: Single-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Customized: Customized
• Condition: New
• After-sales Service: Technical Service with Free, Training The Workers
• Application: Producing Pre-Insulated Pipe Jacket
• Cutting Method: Dust-Free Planetary Cutting
• Calibration Method: Vacuum and Water Spraying Cooling
• Package Size: 3500.00cm * 320.00cm * 500.00cm
• Package Gross Weight: 4000.000kg
• Transport Package: Standard Package
• Specification: 110-2200mm
• Trademark: huashida
• Origin: Ingdao, China
• HS Code: 8477209000
• Production Capacity: 30 Unit/Year

Product Description

HDPE Pre-Insulated Pipe Production Line

This high-efficiency plastic pipe production line is primarily composed of nine essential parts:

1. 1 Set Auto Vacuum Feeder
2. 1 Set Hopper Dryer
3. 1 Set Efficient Single Screw Extruder
4. 1 Set Mold
5. 1 Set Vacuum Calibration Tank
6. 1 Set Hauling Machine
7. 1 Set Cutting Machine
8. 1 Set Stacker
9. 1 Set PLC Central Control System

The machines in the production line can be customized according to your specific requirements.
HDPE Jacket Process Flow:
Vacuum feeding PE granule-->hot air dry material-->extrusion plasticizing-->mold shaping-->Vacuum sizing-->water cooling-->Pulling out-->cutting pipe-->carrier laying-off pipe

Main Specifications

 

Style	PE-110/600	PE-365/760	PE-655/1380	PE-960/1680
Main Extruder	SJ-75/33	SJ-90/33	SJ-120/33	SJ-150/33
Pipe Diameter	Φ110-600mm	Φ365-Φ760mm	Φ655-Φ1380mm	Φ960-Φ1680mm
Capacity	250-300kg/h	400-500kg/h	850-950kg/h	900-1100kg/h
Installed Power	160kW	420kW	480kW	580kW
Length	35m	36m	40m	48m

Pipe Usage

 

The produced pipes are used for thermal insulation purposes and are widely applied in central heating, oil, natural gas, and other industrial sectors.
Pipe/jacket diameter range: 110-1200mm

Machine Advantages

Machine Advantages:

• High-efficiency Extruder: Provides large output with stable performance.
• Smooth Pipe Walls: Reduces raw material waste, with adjustable pipe thickness.
• No Edge Trimming: Once forming, there's no need for additional trimming.
• High Automation: Operable by a single operator, saving labor costs.

High-efficiency Single Screw Extruder:

The single screw features a barrier & mixing head and a new model barrel with slotting (channel), ensuring good gelation, large output, and stable performance.

Die-head:

The inner surface that contacts plastic materials is polished and chrome-plated to ensure smooth material flow and prevent rust. Pipe wall thickness uniformity can be adjusted by bolts. The copper calibrating sleeve in the die-head cools the freshly formed pipe and calibrates its outer diameter.

Vacuum Calibration Tank:

The vacuum calibration tank consists of a frame, stainless steel tank, vacuum system, spray cooling system, and position adjustment device. The vacuum pump exhausts air from the sealed tank to pressurize the pipe, which clings to the calibrating copper sleeve, ensuring proper diameter. Spray nozzles cool the pipe surface from all directions.

Hauling Machine:

The hauling machine consists of a driving device, clamping structure, adjusting system, side plate, and foundation bed. It is driven by an AC motor with frequency conversion control, allowing for adaptation to different extrusion speeds.

No-Dust Cutter:

This cutter utilizes a blade punching principle to ensure dust-free cutting. It includes cutting, clamping, and synchronous movement devices for efficiency.

Control System:

The entire production line is controlled by an advanced Siemens PLC system with a user-friendly interface. All technical parameters can be set and monitored via a touch screen. Customizable control systems are available based on specific requirements.

 

Working Conditions

• Electric Source: 3-phase, 380V (±10%, +5%), 50Hz
• Total Power: ~160kW
• Cooling Water: ≤20ºC, ≥0.3Mpa, 26-30 m³/h
• Compressed Air: 0.4m³/min, >0.5MPa
• Dimension: 24m x 3m x 3m
• Material: HDPE Granules
   

  Company Profile

  Qingdao Huashida Machinery Co., LTD, is a manufacturer of series of plastic pipe machines, municipal pipe machines, pipe insulation&anticorrosion machines, and pipe jointing&anticorrosion materials, with 21 years of production experience. 
  Our main products are:
  1. HDPE jacket pipe for pre-insulated pipe Production Line (110-2000mm)
  2. Rigid pre-insulated pipe Production Line
  3. Flexible pre-insulated pipe(PERT) production line
  4. Steel pipe FBE/2LPE/3LPE anti-corrosion coating line
  5. Steel pipe derusting line
  6. PE pressure pipe/Water Gas supply pipe production line
  6. PP/PE plastic board/sheet/geomembrane production line
  7. NBR PVC Thermal insulation tube/plate production line  
  8.Pipeline anti-corrosion materials and instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun(extruder), PE PP welding rod. 
  We have been working with more than 400 overseas customers and exporting our products to Kazakhstan, Uzbekistan, Iran, Turkey, Russia, Nigeria and other countries.
  
   

  Factory overview
  
  Our team

  
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  Certifications