3lpe Steel Pipe Anti-Corrosion Coating Machinery

• Customization: Available
• After-sales Service: Technical Service with Free,Training The Workers
• Warranty: 12months
• Model NO.: 3pe
• Type: Coating Production Line
• Coating: Coil Coating
• Substrate: Steel
• Certification: CE, ISO, RoHS
• Condition: New
• Surface Treatment Grade: ≥SA2.5
• Coating Type: Internal, External
• Coating Material: Epoxy Powder, Adhesive, Polyethylene
• Coating Structure: Fbe, 2lpe, 3lpe
• Heating Method: Induction Heating
• Transport Package: Standard Package for Export
• Specification: 50-4200mm
• Trademark: huashida
• Origin: Qingdao, China
• HS Code: 8477209000
• Production Capacity: 50sets/Year

Product Description

3 Layer PE Steel Pipe Anti-Corrosion Coating Machinery
3LPE coating line is to make anti-corrosion of kinds of steel pipes, such as single layer FBE, double layer FBE, double layer PE, double layer PP and 3PE. Outer protective layer of coated pipe has a high mechanical strength, excellent electrical insulation performance. The merits includes high degree of mechanization, process parameters stable, not pollute the environmen. It is to prolong the pipeline life of use from 5-10years to 50-100years.

Application
The three-layer PE process, with the epoxy powder coating as bottom layer, binding and bundling through polyethylene PE and adhesive, is widely used in anticorrosion of steel pipes, and applied to the oil, natural gas, chemical material, water pipelines. 


Main Equipment List

No.	Name	Set
A. Derusting Equipment
1	Pipe wheel conveyor	1
2	Shot Blasting Machine	1
3	Cyclone Dust Collector	1
4	Pulse dust collector	1
5	Centrifugal exhaust fan	1
6	Rust removal equipment PLC	1
B. Coating equipment
1	Pipe wheel conveyor	1
2	Induction heating device	1
3	Powder spraying device	1
4	Automatic loading dryer	2
5	SJ-65/30 Extruder	1
6	SJ-120/30 Extruder	1
7	Hot melt adhesive extruder die	1
8	PE sheet extruder head mold	1
9	Hot melt adhesive/PE sheet coating device	1
10	Environmental Protection Ventilation equipment	1
11	Cooling Spray equipment	1
C.Platform Equipment
1	Steel pipe uploading platform	1
2	Downloading platform	1
3	Pipe storage platform	1
4	Turnover machanism	3
D.Groove Equipment
1	PE Beveling Machine	2
2	Hydraulic Lifting and Turning Machinery	1
3	Hydraulic Equipment	1
4	PLC automatic control system	1

 
Product Parameters
1. Pipe diameter: 50-4200mm
2. Processing capacity: ≥250m2/h
3. Cleaning level: ≥Sa2.5
4. Materials used: epoxy powder, adhesive, polyethylene


Steel pipe conveyor system
1. Automatic conveyor adjustment as per pipe size controlled
2. Siemens PLC central control computer
3. Interactive human-computer interface screen
4. Customization according to user special require
5. Unified adjustment of opening and closing, unified adjustment of angle.
6. Each set of wheels is driven by independent power to expand the spiral angle of the conveyor, and the transmission angle can reach 30degrees.
The transmission speed is adjustable from 0-6 meters.Adopt solid wide-surface tires, a single wheel with a load capacity of 2.5 tons,press-fit tires,no degumming, no cracking. The thickness of the glue layer is greater than 85 mm, the transmission is stable and reliable,and the safety guarantee for the long-term operation of the equipment.
  
Steel pipe heating equipment
Steel pipe heating equipment is used to heat pipes. It can preheat, heat and curing pipes with different technological requirements.It is used to heat the pipe from 40ºC to 60ºC before blasting, and to wipe off water, moisture and greasy dirt on the surface, which can meet the demands of rust removal.It includes intermediate burner heating and frequency heating (see intermediate frequency heating) form.The heating media of burner can be gas and diesel.Intermediate frequency heating system is mainly used to heat pipes to 180ºC- 230ºC to meet the coating standard.

Steel pipe blow equipment
The internal blowing system is used to clean the dust, and sand inside the pipes by the draught fan, so that it can prevent the pollution when coating.The system includes pipe internal blowing carrier, dust collecting box, pulse back-blowing dust collector, live rotation roller, pipe stopper, etc. A set of filter-barrel type pulse back blowing dust collector is equipped on the dust collection box.
Dust treatment It is used to clean dust and abrasive on pipe surface after blasting and improve the adhesion of FBE.

Fusion Bonded Epoxy powder coating equipment and recovery system
The system includes stainless coating room, epoxy powder guns, powder coating controller, fluidization powder box,dual cyclone collecting structure,and pulse-blowback-cylinder dust catcher.

Extrusion system
It is used to extrude PE adhesive and PE protective coating, which are twined to the external wall of the pipes.The polyethylene protective coating can protect the epoxy powder coating.It can be divided into cladding type and twining type according to coating pattern and twining type can be divided into side type and upper type.

Steel pipe water spraying equipment
The water cooling system is used to cool heated piped rapidly to the temperature of 40ºC-60ºC, to protect its anticorrosion layer and protection layer.Water cooling system consists of water cooling room, water cooling tower, self-prime pump, centrifugal pump, pipeline, etc. There is a back water pond near cooling room.

Cutback machine
This device is used to remove pipe-end coating layer and then form a groove whose angle is below 30°, in order to joint easily.It is double-head high-efficient cutback machine. It is composed of steel brush, polishing motor, moving trolley, high efficiency dust collector etc.It is also equipped with lifting rotation roller, rocker arm etc.

Automatic steel pipe bends fittings 3LPE coating line is an advanced solution to apply 3LPE/FBE external coating on steel pipe bends, which are widely used in pipeline systems for the transmission of oil, gas, water and other fluids.They have highly resistance to corrosive from chemicals, moisture, harmful environment etc.
Automatic steel pipe bends fittings 3LPE coating line consists of pipe bend conveyor, pipe bend shot blasting machine, pipe bend heating system, pipe bend FBE/3LPE coating system, cooling system.

Technical parameters
Overall dimension: 20 m X 15 m
Installed power:450 kw
Water: 30 m3
Compressed air: 6 m3/ min.
Temperature: ≥5ºC

Pipe diameter range: 400-1220mm
Radius: 4-6D
Angle: 15-90 degrees.
Wall thickness: 8 mm -40mm
Epoxy powder thickness: ≥170 um
Adhesive thickness: 170-250 um
PE layer thickness: 2.5 - 3.7mm


Question & Answer:
Q1. What is Size of Pipe Dia. your equipment can produce ?
      A: We can produce four main Model: Diameter of steel Pipe:48-219mm, 219-1220mm, 800-1600mm, 1000-2400mm
Q2. What is Descaling grade?
      A: SA2.5
Q3. What is your anticorrosion coating standard?
      A: It can meet  SY/T0413-2002 ,GB/T23257-2009, German DIN 30670 , DIN 30678 and coating specification  requirements from American Corrosion Association, and DNV . The product pipe fully complies with  SY/T0315-2005 ,CNPC38-2002 "Technical specifications for double-layer fusion-bonded epoxy powder coating on buried steel pipe and Canada, American Corrosion Association standards
Q4. What is Delivery Time
      A: 2-3monthes after deposit
Q5. Production output
      A: It is different output capability as different pipe diameter, the Max. is 3 to 8 km/day,and annual processing capacity is 2 million square meters (Φ508 mm)
Q6. Coating thickness: 
      A: 80~800um
Q7. Which country did you sell your 3PE equipment?
  A: We have produced nearly 50sets 3PE processing line at home and abroad. Such as Russia, Iran, UAE, Iran, India, Belarus, Kazakhstan and so on.
Q8. After-sales service: 
  A:  Warranty period: Before delivery all the equipment must be trial operated  to confirm the quantity perfectly.The warranty period is 12 months from the date of pick-up for mechanical part , and 6 months  for the electrical part.
Service:The seller provides technical services and provides training and guidance to buyer operators.
Our Factory

Our customers


Our team

Delivery

Exhibition

Certifications